VLF-30-90

30 – 90 kV Very Low Frequency (VLF) AC Hipot Test Sets

Six 30 – 90 kV peak VLF hipot test sets on one split-system platform — choose the voltage rating, keep the same controller, waveform and reporting.

Output voltage range 30 – 90
Output current 0 – 30
Output frequencies 0.1 / 0.05 / 0.02 / 0.01
Measurement accuracy ± 3 % of reading
Controller weight 4
HV tank weight 20 – 55
Model selection matrix
Specification VLF-30 VLF-40 VLF-50 VLF-60 VLF-80 VLF-90
Maximum output voltage (peak) kV 0 – 30 0 – 40 0 – 50 0 – 60 0 – 80 0 – 90
Output current (peak) mA 0 – 30 0 – 30 0 – 30 0 – 30 0 – 30 0 – 30
Output frequencies Hz 0.1 / 0.05 / 0.02 / 0.01 0.1 / 0.05 / 0.02 / 0.01 0.1 / 0.05 / 0.02 / 0.01 0.1 / 0.05 / 0.02 / 0.01 0.1 / 0.05 / 0.02 / 0.01 0.1 / 0.05 / 0.02 / 0.01
Duty cycle Continuous Continuous Continuous Continuous Continuous Continuous
Measurement accuracy ± 3 % of reading ± 3 % of reading ± 3 % of reading ± 3 % of reading ± 3 % of reading ± 3 % of reading
Voltage peak error ≤ 3 % ≤ 3 % ≤ 3 % ≤ 3 % ≤ 3 % ≤ 3 %
Controller unit weight kg 4 4 4 4 4 4
High-voltage tank (booster) weight kg 20 40 40 50 50 55
Operating temperature °C −10 … +50 −10 … +50 −10 … +50 −10 … +50 −10 … +50 −10 … +50
Storage temperature °C −20 … +70 −20 … +70 −20 … +70 −20 … +70 −20 … +70 −20 … +70
Humidity ≤ 85 % RH ≤ 85 % RH ≤ 85 % RH ≤ 85 % RH ≤ 85 % RH ≤ 85 % RH

All six models share the same controller, output current, frequencies, duty cycle, accuracy and environment ratings — they differ only in maximum output voltage and high-voltage tank weight. Choose the lowest voltage rating whose test level covers the cable classes you test.

Overview

Technical Specifications

Specification Value Unit
Output
Output AC voltage (peak, sinusoidal) 30 – 90 kV
Output current (peak) 0 – 30 mA
Output frequency 0.1 / 0.05 / 0.02 / 0.01 Hz sinusoidal
Duty cycle Continuous
Measurement Accuracy
Measurement accuracy ± 3 % of reading
Voltage positive / negative peak error ≤ 3 %
Mechanical
Controller unit weight 4 kg
High-voltage tank (booster) weight 20 – 55 kg
Design Two-piece split system (controller + HV tank)
Power Supply & Environment
Power supply AC 220 V / AC 230 V, 50/60 Hz, or AC 120 V, 60 Hz
Operating temperature −10 … +50 °C
Storage temperature −20 … +70 °C
Humidity ≤ 85 % RH

Key Features

Compact split design for field mobility

Control unit of 4 kg plus a high-voltage tank of 20 – 55 kg depending on the voltage rating — a two-piece system handled by two technicians.

True sinusoidal VLF waveform

Polarity reverses every half cycle like power-frequency AC, giving a space-charge-free stress appropriate for XLPE and EPR insulation.

Four output frequencies

0.1 / 0.05 / 0.02 / 0.01 Hz let the operator trade test time for reach on high-capacitance cable sections.

30 – 90 kV peak with 30 mA output

Delivers the rated 30 – 90 kV peak output at up to 30 mA peak current on a continuous duty cycle.

Automatic IEEE 400.2-2013 interpretation

The 7-inch touch-screen controller judges results against IEEE 400.2 criteria automatically.

Built-in thermal printer & storage

Results are saved internally and printed on site, producing field documentation without an external PC.

No PC required

Complete test setup, execution and reporting are handled locally from the touch screen.

Applications

Routine & maintenance withstand testing

Periodic VLF proof testing of shielded distribution cable insulation.

Post-installation / post-repair verification

Confirming cable circuits and joints after installation or repair work.

Contractor handover checks

Quality verification of new cable installations by contractors and utilities.

Space-restricted sites

Substation bays, manholes and tunnels where a truck-mounted test set cannot reach.

Industrial & utility plants

Cable reliability and preventive-maintenance programs.

Frequently Asked Questions

What VLF test voltage should be applied to a cable under test?

IEEE 400.2 recommends a test voltage related to the cable's phase-to-earth rating (U0), typically 1.5 to 3 times U0 depending on whether the test is acceptance or maintenance and on cable age. Confirm the target voltage for your specific cable class before testing.

Why is a sinusoidal VLF test preferred over DC proof testing for XLPE/EPR cables?

DC testing can leave space charge in cross-linked (XLPE/EPR) insulation that may cause premature failure later. A sinusoidal VLF waveform reproduces the operating AC stress with polarity reversal each half cycle, giving a more realistic and safer test for polymer-insulated cables.

Can the VLF-30-90 be operated without a computer?

Yes. The 7-inch touch screen controls the full test sequence, interprets results against IEEE 400.2-2013 and prints them on the thermal printer, so no external PC is required in the field.

How is the VLF-30-90 transported and set up?

It is a two-piece split system — a 4 kg controller and a high-voltage tank of 20 – 55 kg depending on rating. Connect the two with the supplied HV lead and the return/earth lead, then program the test from the touch screen.

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