VLF-40

40 kV Very Low Frequency (VLF) AC Cable Test Set

40 kV peak split-system VLF hipot that proves the dielectric strength of installed power cable with a non-damaging AC stress.

Maximum output voltage 0 – 40
Output current 0 – 30
Output frequencies 0.1 / 0.05 / 0.02 / 0.01
Load rating at 0.01 Hz ≤ 5.5
Measurement accuracy ± 3 % of reading
Controller + HV tank 4 + 40

Overview

Technical Specifications

Specification Value Unit
Output AC voltage (peak, sinusoidal) 0 – 40 kV
Output current (peak) 0 – 30 mA
Output frequency 0.1 / 0.05 / 0.02 / 0.01 Hz sinusoidal
Duty cycle Continuous
@ 0.1 Hz ≤ 0.5 µF
@ 0.05 Hz ≤ 1.1 µF
@ 0.02 Hz ≤ 2.2 µF
@ 0.01 Hz ≤ 5.5 µF
Measurement accuracy ± 3 % of reading
Voltage positive / negative peak error ≤ 3 %
Controller unit weight 4 kg
High-voltage tank (booster) weight 40 kg
Design Two-piece split system (controller + HV tank)
Power supply AC 220 V / AC 230 V, 50/60 Hz, or AC 120 V, 60 Hz
Operating temperature −10 … +50 °C
Storage temperature −20 … +70 °C
Humidity ≤ 85 % RH

Key Features

Dielectric strength verification

Raises installed cable to a defined VLF AC level so weak joints and ageing insulation fail during the controlled test rather than in service.

Non-damaging AC test waveform

Sinusoidal polarity-reversing output stresses polymer insulation like operating AC without DC space-charge effects.

40 kV peak at 30 mA continuous

Full rated voltage across a load rating up to 5.5 µF at 0.01 Hz on a continuous duty cycle.

Four output frequencies

0.1 / 0.05 / 0.02 / 0.01 Hz to match charging-current demand to long feeders and heavy cable sections.

Split two-piece system

4 kg controller and 40 kg high-voltage tank for truck or van transport to MV sites.

Automatic pass/fail with on-site printout

7-inch touch screen interprets results to IEEE 400.2-2013, stores them internally and prints via the thermal printer.

PC-free operation

Setup, execution and documentation handled entirely from the controller.

Applications

Distribution cable withstand testing

Proof testing power cable insulation to verify dielectric strength.

Post-installation & post-repair checks

Acceptance checks on medium-voltage cable circuits after installation or repair.

Maintenance testing

Exposing ageing insulation and defective joints before they fail in service.

Contractor handover testing

MV network cable handover verification by installation contractors.

Utility reliability programs

Periodic proof testing as part of industrial and utility cable maintenance.

Frequently Asked Questions

What does proving dielectric strength mean for a power cable?

The cable is raised to a specified VLF AC voltage for a defined time. If the insulation withstands without breakdown, its dielectric strength is confirmed at that test level; if a weak spot exists it is expected to break down during the controlled test so it can be located and repaired.

Does VLF testing damage healthy cable insulation?

No. The VLF waveform is a genuine alternating voltage with half-cycle polarity reversal, stressing the insulation like operating AC without depositing space charge. A cable that passes is not weakened by the test.

How does the VLF-40 handle long or high-capacitance circuits?

Charging current falls as frequency drops. By selecting 0.05, 0.02 or 0.01 Hz, the operator reduces current demand and can test circuits up to 5.5 µF at 0.01 Hz — far beyond the reach of a 50/60 Hz source of the same size.

Is a PC required to run the VLF-40?

No. Test setup, execution, automatic IEEE 400.2-2013 pass/fail interpretation and printing are all handled from the 7-inch touch screen and the built-in thermal printer.

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